Mold Flow eliminated thin steel inherent parts defects

Root Cause:-
​Existing  inherent part design introduced thin steel in tooling design, thus causing deformation when in production.

Steel deformed caused short shot

Openings due to steel being deformed under high injection pressure.

Solution:
​We modified product existing design with plastic redirection paths to balance plastic flow on both sides of this steel under mold flow analysis, while keeping same cosmetic outlook and assembly function.

Shot short to full shot of successful plastic injection parts to markets.